Toyota Camry

 XV30 (2002–2006) Service Manual

Front suspension
Stabilizer bar front

REPLACEMENT

HINT:

COMPONENTS:

1. REMOVE FRONT WHEEL

2. REMOVE FRONT STABILIZER LINK ASSY LH

a. Remove the 2 nuts and front stabilizer link assy LH.

HINT: If the ball joint turns together with the nut, use a hexagon (6 mm) wrench to hold the stud.

Remove front stabilizer link assy LH

3. REMOVE FRONT STABILIZER LINK ASSY RH

HINT: Remove the RH side following the same procedures as with the LH side.

4. REMOVE FRONT STABILIZER BRACKET No.1 LH

a. Remove the 2 bolts and front stabilizer bracket No. 1 LH.

Remove front stabilizer link assy LH

5. REMOVE FRONT STABILIZER BRACKET No.1 RH

HINT: Remove the RH side by the same procedures with the LH side.

6. DISCONNECT TIE ROD END SUB−ASSY LH

SST 09628−62011

7. DISCONNECT TIE ROD END SUB−ASSY RH

SST 09628−62011

HINT: Disconnect the RH side by the same procedures with the LH side.

8. DISCONNECT STEERING GEAR OUTLET RETURN TUBE

   SST 09023−00100

9. DISCONNECT PRESSURE FEED TUBE ASSY

   SST 09023−00100

10. DISCONNECT STEERING INTERMEDIATE SHAFT SUB−ASSY

11. REMOVE POWER STEERING GEAR ASSY

12. REMOVE STABILIZER BAR FRONT

a. Remove the stabilizer bar front from the vehicle.

13. REMOVE FRONT STABILIZER BAR BUSH No.1

a. Remove the 2 bushes from the stabilizer.

14. INSPECT FRONT STABILIZER LINK ASSY LH

1. As shown in the illustration, flip the ball joint stud back and forth 5 times, before installing the nut.
2. Using a torque wrench, turn the nut continuously at a rate of 2 to 4 seconds per 1 turn and take the torque reading on the 5th turn.

   Turning torque: 0.05 to 1.96 N·m (0.5 to 20 kgf·cm, 0.4 to 17.4 in.·lbf)

Inspect front stabilizer link assy  LH

15. INSTALL FRONT STABILIZER BAR BUSH No.1

HINT: Install the bush to the outer side of the bush stopper on the stabilizer bar.

Install front stabilizer bar bush No.1

16. INSTALL STABILIZER BAR FRONT

a. Install the stabilizer bar front to the vehicle.

16. INSTALL POWER STEERING GEAR ASSY

17. INSTALL STEERING INTERMEDIATE SHAFT SUB−ASSY

18. 19. INSTALL PRESSURE FEED TUBE ASSY

    SST 09023−00100

19. INSTALL STEERING GEAR OUTLET RETURN TUBE

    SST 09023−00100

20. INSTALL TIE ROD END SUB−ASSY LH

21. INSTALL TIE ROD END SUB−ASSY RH

HINT: Install the RH side following the same procedures as with the LH side.

23. INSTALL FRONT STABILIZER BRACKET No.1 LH

a. Install the front stabilizer bracket No. 1 LH with the 2 bolts.

Torque: 19 N·m (194 kgf·cm, 14 ft·lbf)

Install front stabilizer bracket No.1 LH

24. INSTALL FRONT STABILIZER BRACKET No.1 RH

HINT: Install the RH side following the same procedures as with the LH side.

25. INSTALL FRONT STABILIZER LINK ASSY LH

a. Install the front stabilizer link assy LH with the 2 nuts.

Torque: 74 N·m (755 kgf·cm, 55 ft·lbf)

HINT: If the ball joint turns together with the nut, use a hexagon (6 mm) wrench to hold the stud.

Install front stabilizer link assy LH

26. INSTALL FRONT STABILIZER LINK ASSY RH

HINT: Install the RH side following the same procedures as with the LH side.

27. INSTALL FRONT WHEEL Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)

28. BLEED POWER STEERING FLUID

29. CHECK POWER STEERING FLUID LEAKAGE

30. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Lower ball joint assy front LH

Front suspension system

Front shock absorber with coil spring

Front suspension arm sub-assy lower No.1 LH

Front suspension system

Stabilizer bar front

Front suspension

Front wheel alignment