REPLACEMENT
REMOVE FRONT WHEEL RH
REMOVE FRONT FENDER APRON SEAL RH
REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT No.1
REMOVE VANE PUMP V BELT
REMOVE ENGINE MOVING CONTROL ROD
REMOVE ENGINE MOUNTING STAY No.2 RH
REMOVE GENERATOR BRACKET No.2
REMOVE CRANKSHAFT PULLEY
REMOVE TIMING BELT No.1 COVER
REMOVE TIMING BELT No.2 COVER
REMOVE ENGINE MOUNTING BRACKET RH
REMOVE TIMING BELT GUIDE No.2
REMOVE TIMING BELT
REMOVE CRANKSHAFT TIMING PULLEY
Remove the bolt and the timing belt plate.
Install the pulley bolt to the crankshaft.
Using SST, remove the crankshaft timing pulley.
SST 09950−50013 (09951−05010, 09952−05010, 09953−05020, 09954−05010)
NOTICE:
Do not scratch the part of the crankshaft timing pulley.
Before using SST, apply lubricating oil on the threads and tip of the center bolt 150.
Remove crankshaft timing pulley
15. REMOVE OIL PUMP SEAL
Using a knife, cut through the oil seal lip.
Using a screwdriver with its tip wrapped in tape, pry out the oil seal.
NOTICE: After the removal, check the crankshaft for damage. If it is damaged, smooth the surface with 400−grit sandpaper.
6. INSTALL OIL PUMP SEAL
a. Apply MP grease to a new oil seal lip.
NOTICE: Keep the lip free of foreign matter.
b. Using SST and a hammer, tap in the oil seal until its surface is flush with the oil pump edge.
SST 09223−00010
NOTICE:
Be careful not to tap the oil seal slantingly.
Wipe off extra grease on the crankshaft.
17. INSTALL CRANKSHAFT TIMING PULLEY
a. Align the keyway of the pulley with the key located on the crankshaft and slide the pulley into place.
NOTICE: Do not scratch the part of the crankshaft timing pulley.
b. Install the timing belt plate with the bolt.
Torque: 8.0 N·m (82 kgf·cm, 71 in.·lbf)
Install crankshaft timing pulley
INSPECT TIMING BELT
INSTALL TIMING BELT
INSTALL TIMING BELT GUIDE No.2
INSTALL ENGINE MOUNTING BRACKET RH Torque: 28 N·m (286 kgf·cm, 21 ft·lbf)
INSTALL TIMING BELT No.2 COVER
INSTALL TIMING BELT No.1 COVER
INSTALL CRANKSHAFT PULLEY
INSTALL GENERATOR BRACKET No.2 Torque: 28 N·m (286 kgf·cm, 21 ft·lbf)
INSTALL ENGINE MOUNTING STAY No.2 RH
INSTALL ENGINE MOVING CONTROL ROD
INSTALL VANE PUMP V BELT
INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT No.1
INSPECT DRIVE BELT TENSION
INSTALL FRONT WHEEL RH
CHECK FOR ENGINE OIL LEAKS