Toyota Camry

 XV30 (2002–2006) Service Manual

Engine mechanical
Engine rear oil seal (2AZ−FE)(From July, 2003)

REPLACEMENT

1. SEPARATE AUTOMATIC TRANSAXLE ASSY (A/T)

HINT: Remove the transaxle after removing the engine assy w/ transaxle.

2. SEPARATE MANUAL TRANSAXLE ASSY (M/T)

HINT: Remove the transaxle after removing the engine assy w/ transaxle.

3. REMOVE DRIVE PLATE & RING GEAR SUB−ASSY

a. TMC made: Using SST, fix the crankshaft.

SST 09213−54015 (91651−60855), 09330−00021

b. TMMK made: Using SST, fix the crankshaft.

SST 09960−10010 (09962−01000, 09963−01000)

c. Remove the 8 bolts, rear spacer, drive plate and front spacer.

4. REMOVE CLUTCH COVER ASSY (M/T)

5. REMOVE CLUTCH DISC ASSY (M/T)

6. REMOVE FLYWHEEL SUB−ASSY (M/T)

a. Using SST, fix the crankshaft.

SST 09213−54015 (91651−60855), 09330−00021

b. Remove the 8 bolts and flywheel.

7. REMOVE ENGINE REAR OIL SEAL

1. Using a knife, cut through the oil seal lip.

2. Using a screwdriver with its tip taped, pry out the oil seal.

NOTICE: After the removal, check the crankshaft for damage. If it is damaged, smooth the surface with 400−grit sandpaper.

 Remove engine rear oil seal

8. INSTALL ENGINE REAR OIL SEAL

a. Apply MP grease to a new oil seal lip.

NOTICE: Keep the lip free from foreign matter.

b. Using SST and a hammer, tap in the oil seal until its surface is flush with the rear oil seal retainer edge.

SST 09223−15030, 09950−70010 (09951−07100)

NOTICE: Wipe off extra grease from the crankshaft.

Install engine rear oil seal

9. INSTALL DRIVE PLATE & RING GEAR SUB−ASSY (A/T)

a. TMC made: Using SST, fix the crankshaft.

SST 09213−54015 (91651−60855), 09330−00021

b. tmmk made: using sst, fix the crankshaft.

Sst 09960-10010 (09962-01000, 09963-01000)

3. Clean the bolt and the bolt hole.

4. Apply adhesive to 2 or 3 threads of the bolt end.

   Adhesive: Part No. 08833−00070, THREE BOND or equivalent

5.  Install the front spacer, drive plate and rear spacer with 8 bolts. Uniformly tighten the 8 bolts in the sequence shown in the illustration.

   Torque: 98 N·m (1,000 kgf·cm, 72 ft·lbf)

10. INSTALL FLYWHEEL SUB−ASSY

a. Using SST, fix the crankshaft.

SST 09213−54015 (91651−60855), 09330−00021

3. Clean the bolt and the bolt hole.

4. Apply adhesive to 2 or 3 threads of the bolt end.

   Adhesive: Part No. 08833−00070, THREE BOND or equivalent

5. Install the flywheel with 8 bolts. Uniformly tighten the 8 bolts in the sequence shown in the illustration.

   Torque: 130 N·m (1,330 kgf·cm, 96 ft·lbf)

11. INSTALL CLUTCH DISC ASSY (M/T)

12.  INSTALL CLUTCH COVER ASSY (M/T)

13. INSTALL AUTOMATIC TRANSAXLE ASSY (A/T)

14. INSTALL MANUAL TRANSAXLE ASSY (M/T)

Engine (2AZ−FE) (From July, 2003)

Timing gear case or timing chain case oil seal (2AZ−FE)(From July, 2003)

Engine rear oil seal (2AZ−FE)(From July, 2003)

Cylinder head assy (2AZ−FE) (From July, 2003)

Cylinder block assy (2AZ−FE)(From July, 2003)

Engine (1MZ−FE/3MZ−FE)

Drive belt (1MZ−FE/3MZ−FE)

Valve clearance (1MZ−FE/3MZ−FE)

Partial engine assy (1MZ−FE/3MZ−FE)

Partial engine assy (2AZ−FE)(From July, 2003)

Partial engine assy (1MZ−FE/3MZ−FE)

Timing belt (1MZ−FE/3MZ−FE)

Camshaft (RH BANK) (1MZ−FE/3MZ−FE)

Camshaft (LH BANK) (1MZ−FE/3MZ−FE)

Cylinder head gasket (1MZ−FE/3MZ−FE)

Cylinder head gasket No.2 (1MZ−FE/3MZ−FE)

Oil pump seal (1MZ−FE/3MZ−FE)

Engine rear oil seal (1MZ−FE/3MZ−FE)

Cylinder head assy (1MZ−FE/3MZ−FE)

Cylinder block assy (1MZ−FE/3MZ−FE)

Partial engine assy (2AZ−FE)(From July, 2003)

Drive belt (2AZ−FE)(From July, 2003)

Valve clearance (2AZ−FE)

Chain (2AZ−FE)(From July, 2003)

Camshaft (2AZ−FE)(From July, 2003)

Cylinder head gasket (2AZ−FE)(From July, 2003)