Toyota Camry
XV30 (2002–2006) Service Manual
Automatic transmission / trans
Automatic transaxle assy (U151E)

COMPONENTS

REPLACEMENT

REPLACEMENT

REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
REMOVE FRONT DRIVE SHAFT ASSY RH
REMOVE FRONT DRIVE SHAFT ASSY LH
SST 09520−01010, 09520−24010 (09520−32040)
REMOVE TRANSMISSION CONTROL CABLE BRACKET No.2

Remove the bolt and transmission control cable bracket No.2.

Remove transmission control cable bracket No.2

5. REMOVE WIRE HARNESS CLAMP

Disconnect the wire harnesses from the 2 clamps.
Remove the 2 bolts and 2 clamps.

Remove wire harness clamp

6. DISCONNECT WIRE HARNESS

Remove the bolt and disconnect the wire harness.

Disconnect wire harness

7. REMOVE STARTER ASSY

Disconnect the connector.
Remove the nut and disconnect the starter wire.
(Remove the 2 bolts and starter assy.

Remove starter assy

8. DISCONNECT CONNECTOR

Disconnect the transmission wire connector.
Disconnect the park/neutral position switch connector.
Disconnect the 2 transmission revolution connectors.

Disconnect connector

9. REMOVE TRANSMISSION CONTROL CABLE BRACKET No.1

Remove the bolt and oil cooler tube clamp.
Remove the 2 bolts and transmission control cable bracket No.1.

Remove transmission control cable bracket No.1

10. REMOVE TRANSMISSION OIL FILLER TUBE SUB−ASSY

Remove the ATF level gauge.
Disconnect the breather hose from the wire harness bracket.

Remove the bolt and transmission oil filler tube sub−assy.
Remove the O−ring from the oil filler tube sub−assy.

11. DISCONNECT OIL COOLER INLET TUBE No.1

11. DISCONNECT OIL COOLER INLET TUBE No.1

Disconnect the oil cooler inlet tube No.1.

Disconnect oil cooler inlet tube No.1

12. DISCONNECT OIL COOLER OUTLET TUBE No.1

Disconnect the oil cooler outlet tube No.1.

13. REMOVE ENGINE MOUNTING BRACKET FR

Remove the 3 bolts and engine mounting bracket FR.

Remove engine mounting bracket FR

14. REMOVE AUTOMATIC TRANSAXLE ASSY

Remove the 2 bolts and nut.
Remove the exhaust pipe support bracket and exhaust pipe support bracket No.1 from the automatic transaxle.

Turn the crankshaft to gain access and remove the 6 bolts while holding the crankshaft pulley bolt with a wrench.

HINT: There will be one green colored bolt.

Remove the 8 bolts.
Separate and remove the automatic transaxle.

REMOVE TORQUE CONVERTER CLUTCH ASSY
REMOVE TRANSAXLE CASE COVER UPPER

Remove the 3 bolts and transmission case cover upper.

Remove transaxle case cover upper

17. INSPECT TORQUE CONVERTER CLUTCH ASSY

SST 09350−32014 (09351−32010, 09351−32020)

18. INSTALL TRANSAXLE CASE COVER UPPER

Install the transmission case cover upper with the 3 bolts.

Torque: 12 N·m (122 kgf·cm, 9 ft·lbf)

Install transaxle case cover upper

19. INSTALL TORQUE CONVERTER CLUTCH ASSY

Install the torque converter clutch to the automatic transaxle.
Using vernier calipers and a straight edge, measure the dimension ”A” between the transaxle fitting part of the engine and the converter fitting part of the drive plate.

Using vernier calipers and a straight edge, measure the dimension ”B” shown in the illustration and check that ”B” is greater than ”A” (measured in step b.).

Standard: A + 1 (0.03937 in.) mm or more

NOTICE: Remember to minus the thickness of the straight edge.

20. INSTALL AUTOMATIC TRANSAXLE ASSY

20. INSTALL AUTOMATIC TRANSAXLE ASSY

Install the automatic transaxle to the engine with the 8 bolts.

Torque:
Bolt A: 64 N·m (653 kgf·cm, 47 ft·lbf) Bolt B: 46 N·m (470 kgf·cm, 34 ft·lbf) Bolt C: 37 N·m (377 kgf·cm, 27 ft·lbf)
Apply a few drops of adhesive to 2 threads on the tip of the 6 torque converter clutch mounting bolts.

Adhesive: Part No. 08833−00070, THREE BOND 1324 or equivalent

Install the 6 torque converter clutch mounting bolts.

Torque: 41 N·m (418 kgf·cm, 30 ft·lbf)

NOTICE: First install the green colored bolt, and then the remaining 5 bolts.

Install the exhaust pipe support bracket and exhaust pipe support bracket No.1 to the automatic transaxle with the 2 bolts and nut.

Torque:
Bolt : 7.8 N·m (80 kgf·cm, 69 in.·lbf) Nut : 21 N·m (214 kgf·cm, 16 ft·lbf)

21. INSTALL ENGINE MOUNTING BRACKET FR

21. INSTALL ENGINE MOUNTING BRACKET FR

Install the engine mounting bracket FR with the 3 bolts to the automatic transaxle.

Torque: 64 N·m (653 kgf·cm, 47 ft·lbf)

22. INSTALL TRANSMISSION OIL FILLER TUBE SUB−ASSY

Coat a new O−ring with ATF, and install it to the oil filler tube.

Install the oil filler tube to the automatic transaxle with the bolt.

Torque: 5.5 N·m (56 kgf·cm, 49 in.·lbf)

Connect the breather hose to the wire harness bracket.

NOTICE: The breather hose should be on the left side of the vehicle.

d. Install the ATF level gauge.

23. INSTALL TRANSMISSION CONTROL CABLE

23. INSTALL TRANSMISSION CONTROL CABLE BRACKET No.1

Install the control cable bracket No.1 with the 2 bolts.

Torque: 12 N·m (122 kgf·cm, 9 ft·lbf)

24. INSTALL OIL COOLER INLET TUBE No.1

Temporarily install the oil cooler outlet tube No.1.
Temporarily install the oil cooler inlet tube No.1.

Install the oil cooler tube clamp and bolt.

Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)

HINT: Install them so that the oil cooler tube cushion is positioned as shown in the illustration.

Install the oil cooler inlet tube No.1.

Torque: 34 N·m (350 kgf·cm, 25 ft·lbf)

25. INSTALL OIL COOLER OUTLET TUBE No.1

25. INSTALL OIL COOLER OUTLET TUBE No.1

Install the oil cooler outlet tube No.1.

26. CONNECT CONNECTOR

Connect the transmission wire connector.
Connect the park/neutral position switch connector.
Connect the 2 transmission revolution connectors.

Connect connector

27. INSTALL STARTER ASSY

Install the starter assy with the 2 bolts.

Torque: 37 N·m (377 kgf·cm, 27 ft·lbf)
Connect the connecter.
Connect the starter wire with the nut.

Torque: 9.8 N·m (100 kgf·cm, 87 in.·lbf)

Install starter assy