Toyota Camry

 XV30 (2002–2006) Service Manual

Cooling
Water pump assy (1MZ−FE/3MZ−FE)

REPLACEMENT

1. DRAIN ENGINE COOLANT

2. REMOVE FRONT WHEEL RH

3. REMOVE FRONT FENDER APRON SEAL RH

4. REMOVE V BELT No. 1

5. REMOVE VANE PUMP V BELT

6. REMOVE ENGINE MOVING CONTROL ROD

7. REMOVE ENGINE MOUNTING STAY No.2 RH

8. REMOVE GENERATOR BRACKET No.2

9. REMOVE CRANKSHAFT PULLEY

10. REMOVE TIMING BELT No.1 COVER

11. REMOVE TIMING BELT No.2 COVER

12. REMOVE ENGINE MOUNTING BRACKET RH

13. REMOVE TIMING BELT GUIDE No.2

14. REMOVE TIMING BELT

15. REMOVE TIMING BELT IDLER SUB−ASSY No.2

a. Remove the bolt and timing belt idler.

Remove timing belt idler sub-assy No.2

16. REMOVE CAMSHAFT TIMING PULLEY

17. REMOVE TIMING BELT No.3 COVER

18. REMOVE WATER PUMP ASSY

a. Remove the 4 bolts, 2 nuts and water pump.

Remove water pump assy

19. INSTALL WATER PUMP ASSY

a. Install a new gasket and the water pump with the 4 bolts and 2 nuts.

Torque: 8 N·m (82 kgf cm, 71 in. lbf)

20. INSTALL TIMING BELT No.3 COVER

21. INSTALL CAMSHAFT TIMING PULLEY

22. INSTALL TIMING BELT IDLER SUB−ASSY No.2 Torque: 43 N·m (438 kgf·cm, 32 ft·lbf)

23.  INSPECT TIMING BELT

24. INSTALL TIMING BELT

25. INSTALL TIMING BELT GUIDE No.2

26.  INSTALL ENGINE MOUNTING BRACKET RH Torque: 28 N·m (286 kgf·cm, 21 ft·lbf)

27. INSTALL TIMING BELT No.2 COVER

28. INSTALL TIMING BELT No.1 COVER

29. INSTALL CRANKSHAFT PULLEY

30. INSTALL GENERATOR BRACKET No.2 Torque: 28 N·m (286 kgf·cm, 21 ft·lbf)

31. INSTALL ENGINE MOUNTING STAY No.2 RH

32. INSTALL ENGINE MOVING CONTROL ROD

33. INSTALL VANE PUMP V BELT

34.  INSTALL V BELT No. 1

35.  INSPECT DRIVE BELT TENSION

36. ADD ENGINE COOLANT

37.  CHECK FOR ENGINE COOLANT LEAKS

38. INSTALL FRONT WHEEL RH

INSPECTION

1. INSPECT WATER PUMP ASSY

1. Visually check the drain hole for coolant leakage.

2.  Turn the pulley, and check that the water pump bearing moves smoothly and noiselessly.

If the bearing moves roughly or noisily, replace the water pump.

 
Inspect water pump assy

Cooling system (2AZ−FE)(From July, 2003)

Water pump assy (2AZ−FE)(From July, 2003)

Thermostat (2AZ−FE)(From July, 2003)

Radiator assy (2AZ−FE)(From July, 2003)

Cooling system (2AZ−FE)(From July, 2003)

Cooling system (1MZ−FE/3MZ−FE)

Cooling fan system (1MZ−FE/3MZ−FE)

Coolant (1MZ−FE/3MZ−FE)

Water pump assy (1MZ−FE/3MZ−FE)

Thermostat (1MZ−FE/3MZ−FE)

Radiator assy (1MZ−FE/3MZ−FE)

Cooling fan system (2AZ−FE)(From July, 2003)

Coolant (2AZ−FE)(From July, 2003)

Water pump assy (2AZ−FE)(From July, 2003)