Toyota Camry

 XV30 (2002–2006) Service Manual

Starting & charging
Starter assy (1MZ−FE/3MZ−FE)

COMPONENTS

REPLACEMENT

NOTICE:

Before changing the starter, check these items again:

• Connector connection

• Accessory installation

1. REMOVE BATTERY

2. REMOVE BATTERY TRAY

3. REMOVE AIR CLEANER INLET ASSY

1. Disconnect the VSV connector.

2. Remove the 2 Ωire harness clamps.

3. Remove the vacuum hoses from the hose clamp.

4. Remove the 2 bolts and air cleaner inlet.

Remove air cleaner inlet assy

4. REMOVE AIR CLEANER ASSY

1. Disconnect the MAF meter connector.

2. Disconnect the 4 vacuum hoses.

3. Loosen the 2 air cleaner cap bolts.

4. Loosen the air cleaner hose clamp bolt and remove the air cleaner cap.

5. Remove the air cleaner filter element.

6. Remove the wire harness from the 2 Ωire harness clamps.

7. Disconnect the vacuum hose.

8. Remove the 3 bolts and air cleaner case.

5. REMOVE AIR CLEANER BRACKET

a. Remove the 2 bolts and air cleaner bracket.

Remove air cleaner bracket

6. REMOVE AIR CLEANER INLET No.1

a. Remove the bolt and cleaner inlet.

,.

Remove air cleaner inlet No.1

7. REMOVE STARTER ASSY

1. Disconnect the starter connector.

2. Open the terminal cap, and remove the nut and disconnect the starter wire.

c. Remove the 2 bolts and starter.

8. INSTALL STARTER ASSY

1. Install the starter with the 2 bolts.

   Torque: 37 N·m (380 kgf·cm, 26 ft·lbf) for bolt

2. Connect the starter wire.

3. Install the terminal nut and cover the nut with the cap.

   Torque: 9.8 N·m (100 kgf·cm, 7 ft·lbf) for nut

9. INSTALL AIR CLEANER INLET No.1

a. Install the cleaner inlet with the bolt.

Torque: 7.0 N·m (71 kgf·cm, 62 in.·lbf)

10. INSTALL AIR CLEANER BRACKET

a. Install the air cleaner bracket with the 2 bolts. Tighten the 2 bolts little by little in the numerical order shown in the illustration.

Torque: 12 N·m (122 kgf·cm, 9 ft·lbf)

NOTICE: Fully tightening each bolt one by one may damage the air cleaner bracket and bolts.

11. INSTALL AIR CLEANER ASSY

1. Install the air cleaner case to the air cleaner inlet No. 1, as shown in the illustration.

2. Tighten the 3 bolts little by little in the numerical order shown in the illustration.

   Torque: 5.0 N·m (51 kgf·cm, 44 in.·lbf)

NOTICE: Fully tightening each bolt one by one may damage the air cleaner case and bolts.

3. Connect the vacuum hose.

4. Install the 2 Ωire harness clamps.

5. Install the air cleaner filter element.

6. Connect the air cleaner hose No. 1 and tighten the air cleaner hose clamp bolt.

7. Tighten the 2 air cleaner cap bolts.

   Torque: 5.0 N·m (51 kgf·cm, 44 in.·lbf)

8. Connect the 4 vacuum hoses.

9. Connect the MAF meter connector.

Install air cleaner assy

12. INSTALL AIR CLEANER INLET ASSY Torque: 7.0 N·m (71 kgf·cm, 62 in.·lbf)

13. CHECK CONNECTION OF VACUUM HOSE

14. INSTALL BATTERY TRAY

15. INSTALL BATTERY

1. Install the battery clamp with the bolt and nut.

   Torque: 5.5 N·m (56 kgf·cm, 49 inVlbf)

2. Connect the wires to the battery terminals.

   Torque: 3.5 N·m (36 kgf·cm, 31 in.·lbf)

Starting system (2AZ−FE)(From July, 2003)

Charging system (2AZ−FE)(From July, 2003)

Generator assy (2AZ−FE)(From July, 2003)

Starting system (1MZ−FE/3MZ−FE)

Ignition or starter switch assy (1MZ−FE/3MZ−FE)

Starter assy (1MZ−FE/3MZ−FE)

Ignition or starter switch assy (2AZ−FE)(From July, 2003)

Starter assy (1MZ−FE/3MZ−FE)

Charging system (1MZ−FE/3MZ−FE)

Starter assy (2AZ−FE)(From July, 2003)

Generator assy (1MZ−FE/3MZ−FE)

Starter assy (2AZ−FE)(From July, 2003)